MORE DETAILED INFORMATION IS AVAILABLE ON THE MANUFACTURERES WEBSITE: WWW.SUNPEAKUSA.COM
Pressurized Closed Loop Solar Hot Water Heater System
1. Solar Collector | 11. Electronic Controller | ||||||||||||||||||
2. Pressure Valve | 12. Upper Tank Temperature Sensor (S1) | ||||||||||||||||||
3. Pump Station | 13. Lower Tank Temperature Sensor (S2) | ||||||||||||||||||
4. Automatic Air Vent | 14. Solar Collector Temperature Sensor (S1) | ||||||||||||||||||
5. Flow Meter | 15. System Drain | ||||||||||||||||||
6. Shut Off Valve | 16. Solar Water Tank (twin coil) | ||||||||||||||||||
7. Circulating Pump | 17. Boiler (auxiliary heat source) | ||||||||||||||||||
8. Flow Limiter | 18. Temperature Gauge | ||||||||||||||||||
9. Check Valve | 19. Heat Dissipater (radiator) | ||||||||||||||||||
10. Expansion Tank |
20. Electronic Control Valve |
1. Vacuum Tubes and Manifold
Sun energy is transferred through the outer glass tube and is absorbed by the heat pipe, which has aluminum fins that help transfer the heat to the heat pipe. A small amount of fluid in the heat pipe transmits the heat to the copper head of the vacuum tube and the heat is transferred through the copper, then through the manifold case to the heat transfer fluid (propylene glycol). The vacuum tubes are designed to slide into the manifold and are independent of each other so if you loose a vacuum or a tube breaks the other tubes continue to work. Our glass thickness is one of the thickest in the industry and therefore allows a longer lifespan and safer handling characteristics. Each evacuated tube consists of two glass tubes made from extremely strong borosilicate glass one inside the other. The outer tube is transparent, allowing light rays to pass through with minimal reflection. The inner tube is coated with a special selective coating, which features excellent solar radiation absorption and minimal reflection properties. The ends of the two tubes are fused together and the air contained within the space is pumped out or evacuated (your coffee thermos container theory). This vacuum, which allows molecules to move extremely fast also provides insulate properties. Once the evacuated tube absorbs radiation from the sun, it then converts that energy to heat. The inside of the tube may be as hot as 150 degrees Celsius or 302 degrees Fahrenheit where the outside is cool to the touch. This insulate property allows the vacuum tube to perform well even in cold weather when other types of solar products {flat plate collector (see frequently asked questions #17) } perform poorly because of heat loss. You can pick up the glass tube at operating temperature and not feel the extreme heat of the heat pipe. Use caution when doing this because the copper end will be extremely hot and will burn. Higher Efficiency: The absorbance rate is increased by 14% with remittance reduction of 30-40%. The above picture of the vacuum tube shows the tip is silver this indicator lets you know that the tube has a vacuum. In order to maintain the vacuum between the two glass layers, a barium getter is used. During the manufacturing process of the evacuated tube, this getter (see following picture) is exposed to high temperatures which causes the bottom of the evacuated tube to be coated with a pure layer of barium (silver coating). This barium layer actively absorbs any CO, CO2, N2, O2, H2O and H2 out-gassed from the evacuated tube during storage and operation, thus maintaining the vacuum. The barium layer also provides a clear visual indicator of the vacuum status. If the silver colored barium layer turns white the vacuum is lost. You should replace the tube as soon as possible after you notice this condition. Note: The unit will continue to operate but at a decreased performance level. GTC-58S-ALU Series Technical data: Model No GTC-58S-ALU Tubes Hail resistance =25mm No of Tubes 18, 24, 30 Diameter of tube (mm) 58 Disassembly yes Glass quality Borosilicate Technology Vacuum Heat Pipe 3.3 (T=0.91) total length (m) 1.65 / 2.00 / 2.45 Thickness (mm) 1.7 Total Width (m) 1.9 Vacuum degree (Pa) 3x10¯3 Gross Absorption Area (m²) 3.14/3.80 / 4.66 Absorption rate =0.94 Aperture Area (m²) 2.52/3.36 / 4.20 Reflective emission <0.06 Surface absorber (m²) 2.18/2.42 / 3.03 Material coating is made of: SS-C/CU Reflector Non Operation Pressure (bar) 8 bar or (116 psi) Entry Connector size ½’’ male/ copper tube Diameter of condenser(mm) 24 Manifold Material Anodized Aluminum 2mm Material Heat pipe and Manifold Head are made of: TU1 Copper Insulation of manifold Polyurethane Slot for thermal sensor yes Cold Resistance -30 degrees Celsius Liquid capacity 1.4 / 1.8 / 2.2 Total weight (kg) 39 / 47 / 65 Min. flow (l/m) 120 Typical flow (l/m) 150 Max. flow (l/m) 600 Stagnation temperature (°c) 300 degrees Celsius EN 12975 (Solar Key Mark ) in process Date Oct-15 Efficiency (n0 in %, k1 in W/m²K, k2in W/m²/K²) ; n0= 0.77, k1 = 1.47, k2= 0.0051
Higher Heat conduction: Operating conditions were tested to temperatures up to 270°C and as low as -30°C outside air temperature with viable operation.
Higher Stable Vacuum: Our unique technology plus a thicker glass tube, keeps the vacuum stable, which guarantees a longer life of the tube hence the 10 year limited warranty.
Replacement tubes can be purchased from this web site or calling SUNPEAK USA Inc. @ 540-325-0750 or sales@sunpeakusa.com
|
5 year warranty (white or steel colored tank with dual coils) |
Product model |
250L 20 tube collector |
300L 30 tube collector |
500L 48 tube collector |
Installation mode |
Plumber/Dealer |
Plumber/Dealer |
Plumber/Dealer |
Related volume US gallons rounded |
250liter 65 us gallons |
300liter 80 us gallon |
500liter 120 us gallons |
Rated pressure of directional safety drainage valve |
8 bar/116 psi |
8 bar/ 116 psi |
8 bar/116 psi |
Max. water supply pressure |
6 bar/ 87 psi |
6 bar/ 87 psi |
6 bar/ 87 psi |
Setting pressure of temp./pressure valve |
8 bar/ 116 psi |
8 bar/116 psi |
8 bar/116 psi |
No of heat exchanger |
dual |
dual |
dual |
diameter of heat exchanger |
10mm |
10mm |
12.7mm |
total length (M) |
15/20 |
20/28 |
20/30 |
maximum pressure of heat exchanger coil: |
20 bar/290 psi |
20 bar/290 psi |
20 bar/290 psi |
Installation size of water pipe |
1/2" (3/4") |
1/2" (3/4") |
3/4" (1") |
Insulation thickness |
50mm/2 inch |
50mm/2 inch |
50mm/2 inch |
Insulation material |
polyurethane |
polyurethane |
polyurethane |
Inner tank material |
SS304 2B 1.2 |
SS304 2B 1.2 |
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